In this study, the use of PCN support for the immobilization of A. niger cellulase and comparison of immobilization methods on the activity and stability of immobilized cellulase were aimed. The pH of the immobilization medium plays a crucial role in determining the efficiency of enzyme binding and its subsequent catalytic performance. Table 1 summarizes the immobilization of cellulase on PCN supports via adsorption at different pH values ranging from 4.5 to 7.0. The highest IY% was obtained at an immobilization pH of 5.0. Increasing the pH resulted in a slight decrease in IY% values. However, RA values decreased significantly from 80.8% to 59.0% as the immobilization pH increased from 5.0 to 7.0. At higher pH values, the enzyme's tertiary structure may undergo conformational changes that adversely affect the integrity of the active site, thus reducing catalytic efficiency. As shown in Table 1, the amount of bound protein increased as the initial protein concentration increased from 0.25 to 2 mg/mL. However, the highest RA value of 98.7% was obtained at an initial protein concentration of 0.5 mg/mL. Further increasing the protein concentration to 2 mg/mL resulted in a decrease in RA value to 48.9%. At higher protein concentrations, excessive enzyme molecules may adsorb onto the surface of the PCN support. This can lead to molecular crowding, where enzymes are packed closely. Such crowding can hinder proper enzyme orientation, restrict substrate accessibility to the active sites, and increase steric hindrance, all of which reduce the overall catalytic activity (18).
Table 1
Effect of immobilization pH and initial added protein on IY (%) and RA (%) values for the adsorption of cellulase on PCN support.
Immobilization pH | Immobilization temperature | Added protein amount | Bound protein amount | IY (%) | RA (%) |
|---|
4.5 | 5°C | 1 mg | 0.89 mg | 89.0 | 76.4 |
5.0 | 0.92 mg | 91.8 | 80.8 |
5.5 | 0.91 mg | 90.8 | 77.4 |
6.0 | 0.90 mg | 89.9 | 74.1 |
6.5 | 0.87 mg | 86.9 | 65.4 |
7.0 | 0.86 mg | 86.0 | 59.0 |
5.0 | 5°C | 0.25 mg | 0.24 mg | 95.1 | 62.9 |
0.5 mg | 0.48 mg | 95.1 | 98.7 |
1.0 mg | 0.92 mg | 91.8 | 80.8 |
2.0 mg | 1.67 mg | 83.5 | 48.9 |
The PCN@cellulase was crosslinked using different concentrations of glutaraldehyde to elucidate the effect of the amount of glutaraldehyde on immobilized cellulase activity. As presented in Fig. 1, the highest activity was observed in the non-crosslinked PCN@cellulase preparation. A slight decrease in relative activity was noted at a glutaraldehyde concentration of 0.625% (w/v). However, the relative activity further declined to 65%, 32.1%, and 10.7% at glutaraldehyde concentrations of 1.25%, 2.5%, and 5%, respectively. These results indicate that increasing the glutaraldehyde concentration increases the rigidity of the immobilized cellulase, which in turn reduces its enzymatic activity (32, 1).
Table 2 presents the results of covalent immobilization of cellulase on glutaraldehyde-modified PCN supports at different pH values and initial protein concentrations. The IY value was approximately 87% at both pH 7.0 and 8.0. Increasing the immobilization pH to 10.0 resulted in a slight reduction in IY%. The RA value was about 70% at pH 7.0. A slight decrease in RA% was observed at pH 8.0, while a further increase in pH led to a significant drop in RA%. At higher pH values, conformational changes in the enzyme’s tertiary structure may compromise the integrity of the active site, thereby reducing its catalytic efficiency. As shown in Table 2, the amount of bound protein increased with the rise in initial protein concentration from 0.25 to 2 mg/mL. However, the highest RA value of 80.0% was achieved at an initial protein concentration of 0.5 mg/mL. Increasing the concentration further to 2 mg/mL led to a decrease in RA to 42.4%. At higher protein concentrations, excessive enzyme molecules may be adsorbed onto the surface of the PCN support, leading to molecular crowding. This crowding can result in improper enzyme orientation, restricted substrate access to active sites, and increased steric hindrance—all of which contribute to reduced catalytic activity (12, 9).
Table 2
Effect of immobilization pH and initial added protein on IY (%) and RA (%) values for the covalent immobilization of cellulase on glutaraldehyde modified PCN support.
Immobilization pH | Immobilization temperature | Added protein amount | Bound protein amount | IY (%) | RA (%) |
|---|
7.0 | 5°C | 1 mg | 0.872 mg | 87.2 | 70.2 |
8.0 | 0.870 mg | 87.0 | 68.0 |
10.0 | 0.815 mg | 81.5 | 46.4 |
7.0 | 5°C | 0.25 mg | 0.23 mg | 93.6 | 77.5 |
0.5 mg | 0.46 mg | 91.3 | 80.0 |
1.0 mg | 0.87 mg | 87.2 | 70.2 |
2.0 mg | 1.46 mg | 73.0 | 42.4 |
Figure 2 shows the SEM images of bare PCN support, PCN@cellulase, PCN@cellulase/Glu, and PCN/Glu@cellulase. As demonstrated in Fig. 2, bare PCN had a typical agglomerated surface appearance of graphitic carbon nitride materials (Fig. 2a-c) (41). After cellulase immobilization, the surfaces of PCN supports were clearly different from those of bare PCN, and the roughness of the PCN surfaces increased as a result of the cellulase immobilization (Fig. 2d-f). After glutaraldehyde crosslinking of the adsorbed cellulase, the surface structure is considerably altered (Fig. 2g-i) and fracture structures have increased. For PCN/Glu@cellulase, the roughness of the surfaces was highly increased after glutaraldehyde modification and covalent immobilization (Fig. 2j-l).
The results of EDX analysis of bare PCN support, PCN@cellulase, PCN@cellulase/Glu, and PCN/Glu@cellulase are shown in Fig. 3. After cellulase immobilization, the presence of oxygen atom in PCN@cellulase, PCN@cellulase/Glu, and PCN/Glu@cellulase approved the immobilization of cellulase.
TEM images of bare PCN support, PCN@cellulase, PCN@cellulase/Glu, and PCN/Glu@cellulase are shown in Fig. 4. The bare PCN support, and PCN@cellulase are spherical in shape and their surfaces are smooth and homogeneous. However, PCN@cellulase/Glu, and PCN/Glu@cellulase have increased surface roughness, and irregularities. The crosslinking of PCN@cellulase and modification of bare PCN with glutaraldehyde followed by covalent bonding may disturb the structure of PCN and this can result in more amorphous appearances or less distinct edges in TEM images compared to the bare PCN support and PCN@cellulase samples. The particle sizes of bare PCN support, PCN@cellulase, PCN@cellulase/Glu, and PCN/Glu@cellulase are measured to be 375 ± 0.31, 228 ± 0.75, 226 ± 0.74, and 219 ± 0.65 nm, respectively.
FT-IR spectra of bare PCN support, PCN@cellulase, PCN@cellulase/Glu, and PCN/Glu@cellulase are shown in Fig. 5. A sharp peak at 805 cm− 1 corresponds to the triazine/heptazine units of PCN (21). The peaks observed in the range of 1230–1650 cm− 1 are attributed to the skeletal vibrations of aromatic C–N heterocycles. For bare PCN, the peak at 1630 cm− 1 is associated with the conjugated imine groups in the heptazine rings (23, 10). The broad band between 3000 and 3300 cm− 1 is due to N–H and O–H stretching vibrations (4). There is no obvious change in the spectra for PCN@cellulase, PCN@cellulase/Glu, and PCN/Glu@cellulase, suggesting the intact structure of PCN (38). In contrast, the peak at 1637 cm− 1 in PCN@cellulase, PCN@cellulase/Glu, and PCN/Glu@cellulase corresponds to the amide I band.
The optimum pH of the free and immobilized cellulase preparations was studied in the pH range of 4.0-6.5 and the results obtained were presented in Fig. 6A. All cellulase preparations had an optimum pH at 5.5. As shown in Fig. 6A, free and immobilized cellulase preparations showed nearly similar behaviour against pH change. This result indicates that the three-dimensional structure of the cellulase is protected upon immobilization on PCN. The effect of temperature on the free and immobilized cellulase preparations was determined in the temperature range of 35°C-65°C of pH 5.5. The free cellulase had an optimum at 45°C, whereas the optimum temperature increased for the immobilized cellulases. All immobilized cellulases showed an optimum at 55°C (Fig. 6B). Moreover, the free cellulase showed 60% of its maximum activity at 65°C, however; the immobilized cellulases displayed at least 80% of their initial activity at the same temperature. Ahmad and Khare reported that the optimum pH of free cellulase from Aspergillus niger and its covalently immobilized form on carbon nanotubes were both 5.0. Moreover, both cellulase forms had an optimum temperature of 50°C (2). Zdarta et al. (40) immobilized A. niger cellulase on a TiO2–lignin hybrid support and determined the maximum activity of free and immobilized cellulase preparations to be 5.5 and 6.0, respectively. The free enzyme showed its maximum activity at 50°C, while the maximum activity of the immobilized cellulase increased to 55°C.
Thermal stability of the free and immobilized cellulase preparation was investigated at 45°C and 55°C over 24 h. The initial activity of the free cellulase was decreased with the incubation time and its remaining activity was determined to be 60% after 24 h. Under the same conditions, the remaining activities were 76, 80, and 86% for PCN@cellulase, PCN@cellulase/Glu, and PCN/Glu@cellulase, respectively (Fig. 7A). The kd values were calculated to be 27.9x10− 3, 18.7x10− 3, 14.0x10− 3, and 10.0x10− 3 h− 1 for the free, PCN@cellulase, PCN@cellulase/Glu, and PCN/Glu@cellulase, respectively. The corresponding t1/2 values were 24.8, 37.0, 49.4, and 69.4 h. According to these results, SF values were calculated to be 1.5, 2.0, and 2.8 for PCN@cellulase, PCN@cellulase/Glu, and PCN/Glu@cellulase, respectively (Table 3). At 55°C, the remaining activities were determined to be 35, 66, 76, and 82% for the free, PCN@cellulase, PCN@cellulase/Glu, and PCN/Glu@cellulase, respectively after 24 h of incubation (Fig. 7B). The kd values were found to be 50.2x10− 3, 24.3x10− 3, 18.8x10− 3, and 13.4x10− 3 h− 1 for the free, PCN@cellulase, PCN@cellulase/Glu, and PCN/Glu@cellulase, respectively. The corresponding t1/2 values were 13.8, 28.5, 36.9, and 51.7. According to these results, SF values were calculated to be 2.1, 2.7, and 3.7 for PCN@cellulase, PCN@cellulase/Glu, and PCN/Glu@cellulase, respectively (Table 3). Ahmad and Khare reported that the t1/2 value of A. niger cellulase immobilized on COOH-functionalized MWCNTs was 4-fold higher than free enzyme at 70°C (2). Li et al. immobilized Candida rugosa lipase on glutaraldehyde modified C3N4 nanosheets (C3N4-NS@CRL) and reported that C3N4-NS@CRL preserved 67% of its initial activity after 180 min of incubation time at 55°C (16).
Table 3
Thermal stability parameters of free cellulase, PCN@cellulase, PCN@cellulase/Glu, and PCN/Glu@cellulase at 45°C and 55°C.
Biocatalyst | 45°C | kd (h− 1) | t1/2 (h) | SF | 55°C | kd (h− 1) | t1/2 (h) | SF |
free | 0.0279 | 24.8 | 1.0 | 0.0502 | 13.8 | 1.0 |
PCN@cellulase | 0.0187 | 37.0 | 1.5 | 0.0243 | 28.5 | 2.1 |
PCN@cellulase/Glu | 0.0140 | 49.4 | 2.0 | 0.0188 | 36.9 | 2.7 |
PCN/Glu@cellulase | 0.0100 | 69.4 | 2.8 | 0.0134 | 51.7 | 3.7 |
The apparent KM and Vmax values of each cellulase sample are given in Table 4. The apparent KM values of free cellulase, PCN@cellulase, PCN@cellulase/Glu, and PCN/Glu@cellulase were determined to be 1.14 ± 0.14, 1.39 ± 0.18, 1.52 ± 0.21, and 0.84 ± 0.10 mg/mL for CMC (Fig. S1). The alteration in the KM value may be attributed to changes in the enzyme–substrate affinity resulting from conformational modifications of cellulase induced by immobilization, the onset of substrate diffusional constraints, or a synergistic effect of both phenomena. The corresponding Vmax values were found to be 1.25 ± 0.09, 1.77 ± 0.22, 1.17 ± 0.09, and 1.30 ± 0.11 U/mg protein. The elevated Vmax values observed for PCN@cellulase and PCN/Glu@cellulase compared to free cellulase may be attributed to the favorable orientation of enzyme molecules on the support surface, which facilitates improved substrate access to the active site. According to these results CER ratios were calculated to be 1.2, 0.7, and 1.4. These results indicate that PCN@cellulase and PCN/Glu@cellulase exhibit 1.2- and 1.4-fold higher activity, respectively, compared to free cellulase. The CER value of cellulase immobilized on COOH-functionalized MWCNTs is approximately 1.66-fold higher than that of free cellulase (2). The KM and Vmax values of free cellulase from A. niger were determined to be 2.06 ± 0.85 mM and 159 ± 11 U/mg protein for cellulose, respectively. The corresponding values for its immobilized counterpart on TiO2–lignin hybrid support were 2.63 ± 0.96 mM and 125 ± 19 U/mg protein. In addition, CER value was calculated to be 0.62 (40).
Table 4
The apparent KM and Vmax values of free cellulase, PCN@cellulase, PCN@cellulase/Glu, and PCN/Glu@cellulase for CMC under the optimum conditions of each preparation.
Biocatalyst | KM (mg/mL) | Vmax (U/mg protein) | CER |
|---|
free | 1.14 ± 0.14 | 1.25 ± 0.09 | 1.0 |
PCN@cellulase | 1.39 ± 0.18 | 1.77 ± 0.22 | 1.2 |
PCN@cellulase/Glu | 1.52 ± 0.21 | 1.17 ± 0.09 | 0.7 |
PCN/Glu@cellulase | 0.84 ± 0.10 | 1.30 ± 0.11 | 1.4 |
The reuse stability of immobilized cellulase preparations was investigated in a batch type reactor for 10 cycles. Among the tested immobilized cellulases, the covalently immobilized PCN/Glu@cellulase retained 80% of its initial activity, while PCN@cellulase/Glu and PCN@cellulase retained 72% and 50% of their initial activities, respectively (Fig. 8). These results highlight that PCN, particularly when modified through covalent attachment, provides a durable and reusable platform for enzyme immobilization, offering great potential for cost-effective and sustainable industrial bioprocesses. Celulase immobilized onto carbon coated Fe3O4 nanoparticles protected 80% of its initial activity after 9 reuses (45). Rashid et al. modified nickel nanoparticle with 3-APTES to generate free -NH2 group onto the support surface and immobilized cellulase from Aspergillus niger by adsorption followed by glutaraldehyde crosslinking. After 10 reuses, the immobilized cellulase retained 84% of its initial activity after ten reuses (27). C3N4-NS@CRL retained 72% of the initial activity after 10 reuses (16). Shangguan et al. reported that CALB covalently bound to g-C3N4 maintained 65% of its initial activity after 9 cycles (29).