Straw is a kind of cellulosic biomass waste produced during crop production and processing, which has the characteristics of large yield and renewability[1]. In China, the annual production of straw exceeds 1 billion tons. In the northeast region, a significant producer of corn, soybeans, and other grains, the annual production of straw accounts for over 20% of the country's total, the vast majority of which is treated as waste piled up in the field or taken the centralized incineration way to dispose of[2]. Not only does this result in significant resource depletion, but it also leads to severe environmental contamination issues. The abundance of organic matter in crop straw has made it a prominent subject of research and discussion both domestically and internationally about its resource usage. Compared with other resource utilization pathways such as straw return to the field, straw gasification, straw power generation, and straw ethanol production, the anaerobic fermentation of straw has the best "economic-environmental-sustainability" benefits [3]. Volatile fatty acids (VFAs) are critical intermediate products of anaerobic fermentation; VFAs have more economic value and a more comprehensive range of applications than other fermentation products like methane and hydrogen.[4]. In addition to their usage as an extra carbon source in wastewater treatment [5], they also demonstrate significant potential in producing polyhydroxyalkanoate (PHAs) and synthesizing other compounds [6].
Nevertheless, the lignin in straw is firmly attached to cellulose and hemicellulose, creating a physical and chemical barrier at the cellular scale. This barrier makes the straw less prone to microbial degradation and makes it challenging to break down through hydrolysis. As a result, the hydrolysis stage is typically the step that limits the overall rate of anaerobic fermentation of straw[7–9]. Consequently, before anaerobic fermentation, straw is commonly subjected to pretreatment to disintegrate the lignin fiber barrier and enhance the surface area for anaerobic microbes to interact with the organic matter. The total biogas production increased by 33.07% and methane production by 75.57% after pretreatment of corn stover for 15 d with 0.01% of composite fungicide [10]. Compared with conventional technologies such as acid and alkali pretreatment and biological pretreatment, freeze-thaw pretreatment has the advantages of being environmentally friendly, less costly, and without secondary pollution. During the freezing process, water expansion destroys the hydrogen bonds of the straw, which reduces the degree of cellulose polymerization and improves the hydrolysis rate of the straw [11]. Sun et al. discovered that the enzymatic hydrolysis efficiency of cellulose and hemicellulose reached a maximum of 70.66% after being treated at -10°C for 24 hours. This level was 3.13 times greater than the control level [12]. Free-thaw technology is mainly used to promote anaerobic digestion of residual sludge [13, 14], microalgae [15, 16], and food waste[17]. Moreover, most of the researches focus on the use of hydrolysate after freeze-thaw pretreatment of straw in the batch or continuous anaerobic digestion [18–20]. The process of anaerobic f digestion for VFAs production using the solid-liquid mixture of straw with freeze-thaw pretreatment, particularly in the semi-continuous fermentation, is currently a few-explored area of research.
Northeast China has a unique natural cold resource with low winter temperatures, and the average monthly minimum temperature in winter can be below − 20°C. This unique natural cold resource can be combined with the abundant local straw waste resources to achieve "zero energy consumption" freeze-thaw pretreatment of straw waste, which significantly reduces the pre-treatment cost while enhancing the efficiency of straw utilization. In this study, we simulated the outdoor low-temperature environmental conditions in winter in Northeast China and pretreated corn stover by freezing and thawing in the laboratory. The effects of different solid-liquid ratios and different freezing times on the hydrolysis effect of corn stover at -20℃ were investigated. Response surface methodology was used to optimize the pretreatment conditions, and the differences in the response of pretreatment conditions to different indicators were compared and analyzed to assess the performance enhancement of anaerobic fermentation of corn stover after treatment under the optimal pretreatment conditions. As our previous research, the fermentation was significantly affected by the initial pH in batch experiment[21]. Whereas, the effect of initial pH in semi-continuous experiment was not clear. Thus, the fermentation efficiency of corn stover under different initial pH condition was investigated during the semi-continuous experiment.
In this study, the pretreated straw and hydrolysate did not require solid-liquid separation, i.e., they could be directly subjected to semi-continuous fermentation for acid production without significant pH adjustment. This provides theoretical guidance for the industrial development of low-cost, low-energy freeze-thawed cellulose pretreatment technology.